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AbattoirSync

build compliance license integrations

AbattoirSync is a real-time facility management and traceability platform for modern abattoir operations. Covers everything from live-animal intake to cold-chain export compliance. Runs on-prem or hybrid cloud. We use it ourselves at two sites in Groningen so this isn't just vapor.


Features

  • Live-animal intake via RFID (new in v2.4) — EPC Gen2 UHF reader support, automatic lot reconciliation against pre-arrival manifests. Works with Zebra FX9600 and Impinj R700. Still ironing out edge cases with multi-pen reads but it's solid enough for production.
  • 14 third-party integrations — LIMS, ERP (SAP + Dynamics), cold-store PLCs, national traceability registries (I-numbers/NL, BVD/UK, NLIS/AU), transport manifests, and more. Was 11. Added RFID middleware, the new Dutch RVO direct-push endpoint, and the Siemens SCADA bridge that Kofi kept asking for since like February.
  • Inspector scheduling — automated rota management with confirmed 98.6% SLA on pre-slaughter inspection windows. (The old docs said 98.1% — that was wrong, we fixed the calculation in SYNC-391, the old number excluded overnight shifts which was dumb)
  • HACCP-7 Rev. 2025-Q4 compliance — updated rule engine to match the revised critical control point definitions. CCP2 temperature window changed, make sure you re-run the config migration script if you're upgrading from before v2.3.
  • Neural temperature anomaly detection (experimental, opt-in) — convolutional model running on edge hardware (Jetson Orin NX) watches carcass chiller thermocouple time-series and flags deviations before they breach CCP. This is NOT a replacement for certified monitoring, do not use it that way. Marieke from QA made me put that in bold. Works pretty well though. Enable with ABSYNCS_NEURAL_TEMP=1.
  • Audit trail export — immutable event log, WORM-compatible storage layout, exportable to PDF/XML for authority submissions.
  • Multi-site — one control plane, N sites. We run 2, someone in Denmark reportedly runs 7.

Quickstart

git clone https://github.com/your-org/abattoir-sync
cd abattoir-sync
cp .env.example .env
# fill in your .env — see docs/configuration.md
docker compose up -d

First-run wizard at http://localhost:8741. Default creds in .env.example, change them immediately, seriously.


RFID Integration Setup

New in v2.4. Requires a compatible EPC Gen2 reader on the same LAN segment as the intake service.

# config/rfid.yaml
reader:
  host: "192.168.10.55"
  port: 5084
  antenna_count: 4
reconciliation:
  manifest_tolerance_minutes: 15
  duplicate_read_window_ms: 400   # 400ms works for us, ymmv
  unknown_tag_action: "quarantine_lot"

Reader driver lives in services/rfid-intake/. The Impinj SDK wrapper is in lib/impinj/ — vendored because their npm package has a transitive dep issue that's been open since 2024.


Compliance

AbattoirSync targets HACCP-7 Rev. 2025-Q4. The previous revision (2024-Q2) is still selectable in legacy mode for sites that haven't completed authority re-certification yet — but it will be removed in v3.0, so please move.

Relevant config key: compliance.haccp_revision — values: "2024-Q2" (legacy), "2025-Q4" (default from v2.4+).

⚠️ Als je upgradet van v2.2 of ouder: run bin/migrate-ccp-config.sh voor je opstart. De CCP2 grenzen zijn gewijzigd. Vraag Renata als je vragen hebt.


Integrations (14)

# Integration Type Notes
1 SAP S/4HANA ERP via RFC/BAPI
2 MS Dynamics 365 ERP REST
3 LabVantage LIMS LIMS SOAP, unfortunately
4 Stork LIMS LIMS REST
5 RVO Direct Push (NL) Registry new in v2.4
6 I&R Rund/I&R Varken Registry NL livestock reg
7 BCMS / BVD Registry UK
8 NLIS Registry AU, experimental
9 Siemens SCADA bridge PLC/SCADA new in v2.4, thx Kofi
10 Frigo transport manifest Logistics EDI 214
11 Cold-store PLC (generic Modbus) PLC
12 RFID middleware (Impinj/Zebra) Hardware new in v2.4
13 VKI/QS data export Traceability DE/EU
14 Datadog metrics sink Observability optional

More in the pipeline. Waiting on the TRACES NT API docs that EU keeps promising.


Neural Temperature Anomaly Detection (experimental)

Enable with env var ABSYNCS_NEURAL_TEMP=1. Requires the Jetson service (docker compose --profile edge up).

Model is a small TCN (temporal convolutional network) trained on ~18 months of chiller data from our Groningen site. Detects slow thermal drift and sensor-masking anomalies. Fires a webhook to POST /internal/alerts/thermal when p(anomaly) > 0.82 for 3 consecutive windows.

This is experimental and advisory only. It does not replace certified temperature monitoring hardware or HACCP CCP records. Do not present its output to inspectors as a compliance instrument. Marieke will find out.

Model weights: models/thermal_tcn_v3.bin (~14MB). Retrain script: scripts/retrain_thermal.py. Haven't documented this properly yet, TODO SYNC-478.


Configuration Reference

Full docs: docs/configuration.md and docs/integrations/.

Key env vars:

Variable Default Description
ABSYNCS_DB_URL Postgres connection string
ABSYNCS_REDIS_URL Redis for job queue
ABSYNCS_HACCP_REVISION 2025-Q4 Compliance revision
ABSYNCS_NEURAL_TEMP 0 Enable neural temp detection
ABSYNCS_RFID_ENABLED 0 Enable RFID intake service
ABSYNCS_SITE_ID Unique site identifier

License

BSL 1.1 — free for single-facility use, commercial multi-site license required above that. See LICENSE. DM for pricing, we're reasonable.


maintained by a very tired person in the Netherlands

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